The Salt Spray Chamber, designed in accordance with ASTM B117 and JIS 2371 standards, is engineered for conducting the Neutral Salt Spray Test (NSS test) on metal surface coatings. This equipment is essential for assessing the durability of coatings in corrosive environments, ensuring they meet rigorous industry requirements. Salt spray chamber, also known as a salt fog chamber or salt spray test chamber, is to assess the corrosion resistance of materials and coatings. This type of testing is important for various industries to ensure the durability and reliability of products, especially those exposed to harsh environmental conditions, such as marine environments, automotive settings, or industrial applications. The tester is composed of Fibre Reinforced Plastic (FRP) which gives additional benefits.
Availability: In Stock
| Feature | Details |
|---|---|
| Standards Compliance | ASTM B117, ISO 9227, JIS Z 2371 |
| Chamber Dimensions & Capacity | 250L, 450L, 1000L with dimensions varying for each capacity |
| Material | Fibre Reinforced Plastic (FRP) |
| Temperature Range | Ambient to 45°C, with test chamber temperature range of 35°C ± 2°C |
| pH Value of Salt Solution | 6.5 to 7.2 pH |
| Additional Features | Air Saturator, Fog Collection Funnel, PID Temperature Controller |
What is a Salt Spray Chamber?
A Salt Spray Chamber, also known as a Fog/Corrosion Chamber, is a specialized testing apparatus used to evaluate the effects of salt spray or other corrosive environments on materials and coatings. It creates a controlled corrosive environment to simulate real-world saltwater conditions, helping manufacturers determine the suitability of materials and coatings for specific applications.
How Does It Work?
The chamber operates by atomizing a salt solution (typically 5% sodium chloride in water) and spraying it onto test specimens at a controlled temperature, humidity, and pH level, creating a highly corrosive environment that accelerates corrosion on the specimens.
Key Features and Specifications
Pacorr's chambers come with features such as digital controls, a microprocessor-based control system, various capacities (250L, 450L, 1000L), and construction from Fibre Reinforced Plastic (FRP) for durability. They offer precise temperature control, humidity regulation, and safety features for reliable and safe operations.
Applications and Benefits
Industries Served
Salt Spray Chamber is vital for industries like automotive, aerospace, marine, and electronics, where corrosion resistance is a critical quality parameter. They help in assessing the durability and performance of products exposed to corrosive environments.
Advantages of Using Pacorr's Chambers
- Quality Assurance: By simulating real-life conditions, these chambers allow for accurate assessment of materials' and coatings' longevity and resistance to corrosion.
- Compliance and Standards: Pacorr's chambers are designed to comply with international standards such as ASTM B117, ISO 9227, and JIS Z 2371, ensuring products meet global quality requirements.
- Cost-Effectiveness: The chambers provide a cost-efficient way of testing, minimizing the need for external testing services and potential product failures.
Choosing the Right Salt Spray Chamber
When selecting a Salt Spray Chamber, consider factors like size and capacity to accommodate test specimens, construction materials for corrosion resistance, control and monitoring features for precise testing conditions, and safety features for operation.
Conclusion
Pacorr's Salt Spray Chamber represent a crucial investment for industries requiring rigorous corrosion resistance testing. Their advanced features, compliance with international standards, and versatility across a range of applications make them an indispensable tool for quality assurance and product development processes. By adopting Pacorr's technology, manufacturers can ensure their products are durable, reliable, and compliant with the highest standards of corrosion resistance.
Inner Dimensions of Salt Spray Chamber
- 760mm x 560mm x 600mm (250 Liters)
- 1000mm x 750mm x 600mm (450 Liters)
- 1650mm x 750mm x 820mm (1000 Liters)
- Controls: Digital (Microprocessor Based Control System)
- Capacities : 250 Litres, 450 Litres & 1000 Litres
- Inner Chamber Construction: Fibre Reinforced Plastic (FRP)
- Chamber Temperature Range: Ambient to 470C
- Test Chamber Temperature Range: 350C ± 20C
- Chamber Temperature Least Count: 0.10C
- Chamber Temperature Repeatability: ±20C
- Air Saturator Temperature Range: Upto 450C
- Air Saturator Temperature Least Count: 0.10C
- Air Saturator Temperature Repeatability: ±20C
- pH value of Salt Solution: 6.5 to 7.2 pH
- Temperature Control: Inbuilt PID Temperature Controller
- Timer: 6 Digits Hour Meter
- Test Air Pressure : 0.7 Kg/cm2 to 1.2 Kg/cm2
- Air Regulator : 0 to 5 bar
- Fog Collector : Available inside the chamber
- Fog Collection : 1-2ml per 80 cm² per hour as per standards
- Measuring Cylinder (External) : Available (Capacity:50ml)
- Inbuilt Reservoir Tank for Solution : Capacity- 20Ltrs
- Related Standard : ASTM B117,ISO 9227, JIS Z 2371
- Easy operation
- Air Saturator
- Fog Collection Funnel
- Hydraulic Door Opening
- Chamber Construction is Fibre- Reinforced Plastic (FRP)
*Compressed Air Requirement: approx. 7 cfm (Air Compression not a part of supply)
* Main air-line pressure regulator with filter in customer scope.
**Optional
- Online pH meter
- Table top pH meter
- Humidity Indicator and standalone sensor
Bhupender Singh
With Pacorr, you not only get the best precision testing instruments but also an unmatched services.
Vikash Goel
Pacorr has been the best decision for me as I not only got a high efficiency testing equipment but also their after service was outstanding.
Rahim Khan
Thanks for online installation.
A Salt Spray Chamber is designed to evaluate the corrosion resistance of materials and protective coatings under simulated harsh conditions. This testing method is crucial for industries that rely on the durability of their products in environments prone to corrosion, such as automotive, aerospace, and marine sectors. By replicating a salt-laden atmosphere within the chamber, manufacturers can expose their materials to conditions that accelerate the corrosion process. This accelerated testing helps in identifying potential weaknesses and assessing the effectiveness of protective coatings and treatments. The primary goal is to ensure that the materials and coatings can withstand the actual environmental conditions they will face, thereby enhancing product reliability and longevity. The data obtained from salt spray tests provide valuable insights into the material's performance, helping manufacturers make informed decisions about material selection, coating application, and overall product design. Ultimately, using a Salt Spray Chamber ensures that products meet the required standards and perform reliably in corrosive environments, thereby reducing the risk of premature failure and costly repairs.
A Salt Spray Chamber operates by creating a controlled environment where a salt solution is atomized into a fine mist. This mist is then dispersed within the chamber, uniformly covering the test samples. The chamber maintains specific temperature and humidity conditions to replicate a corrosive atmosphere. By exposing samples to this environment over a set period, the chamber can simulate the effects of long-term exposure to salty, corrosive conditions. This process helps in determining how materials and coatings will behave under similar conditions in real-world applications, providing valuable data for improving product durability and performance.
Salt Spray Testing adheres to several international standards to ensure consistency and reliability. Some of the most commonly referenced standards include ASTM B117, ISO 9227, and JIS Z 2371. These standards outline the procedures, conditions, and criteria for conducting salt spray tests, ensuring that the results are comparable and reproducible across different laboratories and industries. Following these standards helps manufacturers and researchers obtain credible and standardized data, which is crucial for product development, quality control, and certification processes.
A Salt Spray Chamber can test a wide range of materials and coatings, including metals like steel, aluminum, and zinc, as well as various surface coatings such as paints, powder coatings, and electroplated finishes. The chamber is also used to evaluate the performance of corrosion inhibitors and other protective treatments applied to these materials. This versatility makes the Salt Spray Chamber an essential tool for multiple industries that need to ensure their products can withstand corrosive environments, thereby extending the life and reliability of their materials and coatings.
The duration of a Salt Spray Test can vary significantly depending on the specific requirements of the test and the standards being followed. Tests can range from a few hours to several thousand hours. For instance, a basic test might last 24 to 48 hours, while more rigorous assessments could extend to 1,000 hours or more. The test duration is often determined by the anticipated exposure conditions that the material or coating will face in real-world applications. Longer tests provide more comprehensive data on the long-term corrosion resistance of materials, helping manufacturers make better-informed decisions about their products' durability and performance.
The price of a salt spray chamber offered by Pacorr in India varies based on size, features, and specifications. A basic model for small-scale purposes typically prices between INR 1,50,000 and INR 3,00,000. A mid-range model, suitable for small to medium-sized industries with additional features and higher capacity, ranges from INR 3,00,000 to INR 7,00,000. A high-end model designed for large-scale industrial use with advanced features and larger capacity can cost between INR 7,00,000 and INR 15,00,000 or more. For precise quotes and specific requirements, contacting Pacorr directly is advisable, as factors like after-sales service, warranty, and additional accessories can also affect the final price.
Our Clients
A countless string of happy and satisfied customers vouch for our
excellence and complete quality control support.
