Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology

ISSN No:-2456-2165

Application of Total Green Productive

Maintenance in the Soekarno Hatta Airport
Water Treatment Unit using the Overall
Equipment Effectiveness Method
Asep Rudiana Rachmat1; Dewi Nusraningrum2
1
Master of Management, Universitas Mercu Buana Jakarta, Indonesia
2
Lecturer of Masters in Management, Universitas Mercu Buana Jakarta, Indonesia

Abstract:- The water treatment unit is a unit tasked with and movement aircraft. The need for clean water at the airport
distributing clean water at Soekarno Hatta airport. In is very important thing in support sustainability airport
carrying out the maintenance process this unit has not operations.
implemented TPM (total productive maintenance) in its
entirety, even though implementing TPM is important In terms of Clean water services at Soekarno Hatta
because it can improve the performance of centrifugal Airport are managed by the Water Treatment unit, where the
pump equipment as the main driver. clean water at task is The principal and function of this unit are: give clean
Soekarno Hatta airport using the OEE and six big losses water supply to all areas of Soekarno Hatta Airport. To do
calculation method. The implementation of green TPM preventive and corrective activities for each equipment used
has not been running optimally, with many corrective in supplies water like pump, network piping and accessories
maintenance processes still causing quite long loading piping. Need The clean water supply at Soekarno Hatta
times and breakdown times . This incident was caused by Airport is as big as 9000 M 3 in One day (Report clean water
the condition of spare parts not being properly recorded, use, 2022). Novianti and Sulistyorini, (2022) said drinking
personal conditions that were still lacking in the water is water that goes through a processing process or
nomenclature of this unit. and the TPM pillars have not without processing fulfil conditions and can be drunk
been implemented to support the eco airport program immediately. This Water Treatment Unit supplies clean water
launched by the Company. The water treatment unit has to the entire airport area with uses 10 main booster pumps and
26 centrifugal type main distribution pumps which will be 3 pumps supporter as well as added with auxiliary boosters on
used as research media. Data collection was carried out each terminal. The pump own Different capacities include 3
by conducting direct checks in the field and conducting pumps with capacity 160 Kw, 1 pump with capacity 90 Kw, 4
group discussion forums (FGD) with the water treatment pumps with capacity 55 Kw, 2 pumps with capacity 15 Kw,
unit technical team. From the results obtained through and 4 tanks water reservoir with capacity accommodate every
calculating OEE and Six big losses on these 26 main tank amounting to 4000 M3. In operation this pump is
distribution pumps, the OEE value on the pumps was still operational in a way alternate with operating hours for 12
below the value of 85 % according to world standards. By hours a day each pump.
implementing TPM, it is hoped that the pump
maintenance process can be more optimal so that it can There is an increase use of clean water at the airport of
reduce the value of losses on the main distribution pump course just also has an effect on improvement Power
and can increase the OEE value on the pump. electricity usage pump, this increase is influenced by one of
them with enhancement pump motor performance in move
Keywords:- Total Productive Maintenance, Six Big Losses, pump for distributing clean water. Enhancement Power This
OEE. electricity aside affected by the increase water usage however
also influenced by conditions performance insufficient pump
I. INTRODUCTION good with exists leaks in the pump unit and poor condition of
the pump bearings Good so that cause resulting in loud motor
Hatta Airport is currently the busiest airport in Indonesia rotation frequency and power electricity through the inverter
with serve departure passenger approximately 19,817,893 in becomes increase.
the period in 2022 (Central Statistics Agency, 2022). With its
growing condition flight Now it's definitely being demanded There is an increase clean water use and increase energy
excellent service to serve user Airport services, such as electricity, this unit is required to continue increase
service electricity and water. According to Meidya Qatrunada performance on the line production and maintenance are not
and Dyahjatmayanti, (2022) Annex 14 of ICAO (International regardless from ability management company in manage
Civil Aviation Organization) airports are certain areas on land source Power company to support the green airport program
or waters (incl buildings, installations and equipment) launched by the company. Hence it all tool production is
intended Good in a way whole or partly for arrival, departure demanded must Keep going in suitable prime condition with

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Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
related SKEP 157 of 2003 guidelines and reporting equipment Delivery, Safety, Morale) by trying to avoid damage to
Airport electronics and electricity, and for fixed operate machines or equipment, losses due to reduced speed of
sustainability business company, required support from machines or equipment, damage to goods in process
management to carry out industrial sustainability in all line production. By maximizing equipment, minimizing costs, and
business One of the companies is clean water distribution, of involving all members of the organization together in
course with standardization that has been set must obeyed by reducing the so-called (six major losses).
all human flight. Refer to regulation there is a number of
There are no Water Treatment unit facilities yet reach B. Treatment System
standard Availability level with the rules above . In management maintenance There is system
maintenance is possible controlled such as: maintenance
According to Syahrial and Nusraningrum, (2022) TPM replacement components, maintenance control, total
(total productive maintenance) can used to determine level
maintenance, and maintenance reliability. Management
damage and identify source problem as basis for making
recommendation repairs and maintenance to reduce level system maintenance done with objective give guarantee to
damage, meanwhile Ahdiyat and Nugroho, (2022) explain functioning facility production, as well happen good
that TPM (total productive maintenance) is a useful system interaction between humans and machines in the production
for eliminating or reduce level damage machine. process. Management system maintenance integrated own
role important in reach vision company. System maintenance
In running activity maintenance facilities at the Water integrated own element in form facilities (machines),
Treatment unit not yet walk with Good in accordance with
replacement components (materials), costs care (money),
what is stated in the standard operational procedures (SOP),
because Still many activity outside repairs plan, which causes planning activity maintenance (method), mutual maintenance
time stop operation facility as well as exists constraint like operator (man). related and interacting in activity maintenance
limitations personnel, limited consumable parts due to No in industry. The term maintenance is often used and
managed with Good. Consequence from activity no routine interpreted as care or maintenance. Maintenance or upkeep is
maintenance walk with Good so that result frequency activity a concept of activities needed to maintain the quality of the
sufficient improvement high , with the OEE value data machine so that it can function properly in its normal
obtained in 2022 showing where the conditions are
condition. Maintenance is a form of activity carried out to
maintenance Not yet walk with OK , this is because Not yet
walking implementation of TPM pillars as foundation to do restore or maintain the condition of a machine so that it can
maintenance, one of them is with implementation of always function. Maintenance is also a supporting activity that
autonomous maintenance that has not yet been implemented ensures the continuity of machines and equipment so that
walk with OK, so in do data collection goods or spare part when needed they can be used as expected. So maintenance
stock yet walk maximum. activities are a whole series of activities carried out to
maintain machines and equipment in operational and safe
With Still often happen activity repair facilities, with
image data above there is mutual factors associated with condition, and if damage occurs it can be controlled Pranowo,
personal condition of the Water Treatment unit technician, in (2019). Maintenance process can depicted as an input output
daily operate activity operational team technical officer on model Maintenance process will influence level availability of
duty each shift only 3 to with 4 people, of course just with facilities production, rate production, quality product end (end
many activity this improvement became constraint in do product), costs production, and safety operation. These factors
activity routine maintenance on this unit's facilities. will then influence the company's level of profit
(profitability). The maintenance process not only helps the
II. LITERATURE REVIEW
production process run smoothly due to timely delivery of
A. Total Productive Maintenance products, but also keeps facilities and equipment effective and
Daman and Nusraningrum (2020) said that Total efficient and avoids damage (zero breakdown).
Productive Maintenance was first defined in the 1970s by
Seiichi Nakajima from the Japan Institute of Plant C. Maintenance Objectives
Maintenance, TPM is a philosophy that aims to maximize the Generally maintenance focused on prevention to reduce
effectiveness of facilities used in industry, which is not only and/ or avoid damage with ensure reliability and readiness
aimed at maintenance, but on all aspects of the operation and equipment, as well minimize cost care (Pranowo, 2019).
installation of production facilities, including increasing the Maintenance process is a sub system from system production.
motivation of people working at the enterprise to take part in System production itself own objective :
equipment maintenance. TPM also has the goal of zero
breakdown and zero product damage. With this aim, the level  Maximize profits from available market opportunities
of tool use will increase, costs and supplies will decrease, and  Minimize losses resulting from production failures
subsequently employee productivity will increase, Daman and  Pay attention to technical and economic aspects of the
Nusraningrum, (2020). Apart from that, the aim of TPM is to
production process.
increase the effectiveness of machines or equipment and
maximize output (PQCDSM - Productivity, Quality, Cost,

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Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
 The Main Objectives of a Maintenance Management 𝑖𝑑𝑑𝑙𝑖𝑛𝑔 𝑎𝑛𝑑 𝑚𝑖𝑛𝑜𝑟 𝑠𝑡𝑜𝑝𝑝𝑎𝑔𝑒 𝑙𝑜𝑠𝑠𝑒𝑠 = (non-productive
System can be Briefly Stated as Follows: time)/(loadingtime)x100%………………………………...(7)

 Extending the service life of production facilities  Quality Defect and Rework
 Guarantee the optimal level of availability of production Losses caused Because product No produced with
facilities Correct from beginning of the process. With method
 Ensure operational readiness of all facilities required for calculation as follows:
emergency use
 Ensure the safety of operators and facility users 𝐷𝑒𝑓𝑒𝑐𝑡 𝐿𝑜𝑠𝑠𝑒𝑠 = 𝐼𝑑𝑒𝑎𝑙 𝑐𝑦𝑐𝑙𝑒 𝑡𝑖𝑚𝑒 𝑥 𝑡𝑜𝑡𝑎𝑙 𝑝𝑟𝑜𝑑𝑢𝑘 𝑑𝑒𝑓𝑒𝑐𝑡
 Supporting the machine's ability to suit its function helps 𝑙𝑜𝑎𝑑𝑖𝑛𝑔 𝑡𝑖𝑚𝑒𝑥 100% (Ideal cycle time x total product
reduce the use and storage of spare parts out of bounds defect) / (loading time) x 100%............................................(8)
 Achieve the lowest possible level of maintenance costs by
maintaining effectively and efficiently  Yield/Scrap Losses
 Collaborating closely with other main functions in Scrap/Yield Loss Losses caused Because exists defects
achieving the company's main goals, namely maximum early in the production process . With method calculation is
profits and low total costs. as follows:

D. Overall Equipment Effectiveness (OEE) Method 𝑆𝑐𝑟𝑎𝑝 𝐿𝑜𝑠𝑠𝑒𝑠 = (Ideal cycle time x scrap)/(loading time) x
Betrian and Robby, (2022) said This OEE measurement 100%.....................................................................................(9)
is based on measurements three ratio main, namely (1)
Availability ratio, (2) Performance ratio, and (3) Quality ratio.  Reject Losses
Meanwhile ( Nusraningrum and Senjaya, 2019; Syahrial and Reject losses Losses consequence arise defective
Nusraningrum, 2022) Overall Equipment Effectiveness (OEE) product _ or No meets product output standards and does not
is method Comprehensive measurements to demonstrate level can done repeat.
productivity and performance something machine or
equipment. Overall Equipment Effectiveness (OEE) Reject losses = (Ideal cycle time x reject)/(loading time) x
measurement is also possible used as indicator success the 100%..............................(10 )
application of Total Productive Maintenance for a continuous
improvement process, the measurement of Overall Equipment F. Centrifugal Pump
Effectiveness (OEE) is based on on three measurement ratio According to Kurniawan, (2022) Pumps are equipment
that is ratio availability, ratio performance and ratios quality. lots of mechanics used in the industrial world nor House
stairs, basically pump serves to raise pressure from fluid
E. Six Big Losses pressurized low become fluid pressurized high, in general
Daman and Nusraningrum, (2020) Says in system pump used to drain fluid from plain low to higher ground and
maintenance, available the term Six Big Losses (SBL), six also as amplifier rate Genre moment pass obstacle like turn ,
big losses are loss must be avoided by everyone company. difference pressure and obstacles difference height , pump
Six Big Losses has the meaning, namely six possible losses This distribution is divided in a number of type pump one of
lower level effectiveness something machine. Therefore, to them is pump centrifuge. Whereas according to Haryadi et al,
improve productivity machines / equipment, necessary done (2022) pump centrifugal shared into two components main
analysis productivity and efficiency engine on six loss big the namely impeller and volute. The impeller is a rotating pump
with method as follows. component, while the volute is a stationary pump component.
The geometry of the impeller is the most influential
 Breakdown Losses parameter in pump performance. The geometry of the
According to ( Adelia & Al- Faritsy, 2022) via the impeller affects the radial force, flow velocity, and also the
journal six big losses is losses caused by defects equipment resulting outlet pressure. There are several studies on
and needs repair. With Formula as follows: centrifugal pumps with various methods, such as research on
testing the effect of pump rotational speed on pressure
Breakdown losses = (breakdown time) / (loading time) x fluctuations of centrifugal pumps, which states that pressure
100%.....................................................................................(5) fluctuations can increase vibrations in the pump where these
vibrations will reduce the efficiency of the pump, research on
 Setup and Adjustment Losses flow characterization in centrifugal pumps, cavitation
Loss time caused by machine set up before start the phenomena, vibration detection in centrifugal pumps, and
production process . With method calculation as follows: others. Optimizing the performance of centrifugal pumps can
reduce production and maintenance costs in the industrial
𝑠𝑒𝑡 𝑢𝑝 𝑎𝑛𝑑 𝑎𝑑𝑗𝑢𝑠𝑚𝑒𝑛𝑡 𝑙𝑜𝑠𝑠𝑒𝑠 = (set up time) / (loading world. Centrifugal pumps have been widely used in various
time) x 100%........................................................................(6) industries such as oil and gas, agriculture, chemistry and
other sectors.
 Idling and Minor Stoppage Losses
Losses caused _ Because machine stop in short time and
must be restarted and not required repair . With method
calculation as follows:

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Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
G. Cause and Effect Diagram based on methods calculation of overall equipment
Cause and Effect Diagram or also known as (Fishbone effectiveness, calculation of the six big losses on the pump
Diagram) is a tool (tools) in 7 management tools which is centrifuges, and related data processing history maintenance
intended to identify and display interrelated integrated pump centrifugal the. In this writing it will be done study
relationships between a cause and effect so that the root related serviceable level, available with use OEE method on
cause of a problem can be produced. Nugroho et al. (2017) 26 pumps centrifuges in the Water Treatment unit. As for time
stated the importance of cause and effect diagrams or or timetable from this research was carried out moment
fishbone diagrams as a development or improvement tool researcher are in the 3rd semester on site live, Mercubuana
that can be carried out using non-numerical data to identify university and data collection area.
and coordinate potential causes and effects.
In this research the author will do implementation of
 Based on These Theories, the Framework for this total productive maintenance with The OEE method in the
Research is as Follows: Water Treatment unit is available several variables such as:
Total productive maintenance, maintenance, pumps
centrifuges, OEE and six big losses.

In this research the author use One of the non -

probability sampling methods is using saturated sampling
sample pump centrifugal distribution of clean water at
Soekarno Hatta Airport a total of 26 pumps consisting of from
13 pumps distribution The main ones are in the Water
Treatment unit, 6 pumps in terminal 1 and 7 pumps in
terminal 3. According to Sugiyono, (2021) Saturated sampling
is sampling which if added the amount No will add
representativeness so that No will influence mark information
obtained.

IV. RESULTS

A. Six Big Losses Value Processing

 Calculation of Breakdown Losses

 January

Fig 1 Framework Thinking

III. RESEARCH METHODOLOGY

Research carried out in this thesis proposal is to

implement studies management operation related Fig 2 Breacksown Losses January
implementation of total productive maintenance on the Water
Treatment unit as well get possible factors repair level quality From calculation data pumps that experience the highest
of maintenance on the Water Treatment unit. This research breakdown losses is pump with resulting capacity of 90 KW
was conducted with apply method mixed method research exists bearing and system damage pump panel components.

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Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
 February From the results In the calculation above , the pump
experienced the largest breakdown losses is pump capacity
55 KW number 1 in the water treatment unit, where rubber
clutch experience resulting damage performance pump
decrease.

 May

Fig 3 Breacksown Losses February

From calculations on is known pump with capacity of

55KW located at terminal 3, this pump experiences
component failure control such as relays and contactors
pump, Where at the time this calculation is carried out spare
parts are required done replacement not available.

 March

Fig 6 Breacksown Losses May

From results calculation on pumps that experience the

largest breakdown losses is pump capacity of 15KW in the
water treatment unit, this pump experiences damage to the
network piping Where is the condition of the pump input
valve damaged or not can monitored by the system control.

 June

Fig 4 Breacksown Losses March

From the calculation above pumps that experience the

greatest level of breakdown losses is pump 55K number 4 in
terminal 3, this pump experienced leak in the seal mechanic
pump where this pump should be done demolition in a way
complete to replace seal faulty mechanics with the new one.

 April

Fig 7 Breacksown Losses June

From the results In the calculation above , the pump

experienced the largest breakdown losses is pump capacity of
90 KW in the water treatment unit, where rubber clutch
experience resulting damage performance pump decrease.
Fig 5 Breacksown Losses April

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Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
 July For calculating Scrap/Yield Losses on pumps another
for April 2023 calculations found The largest Scrap/Yield
Losses value is at the 55 KW pump in the water treatment
unit, because exists shift the limit switch on the pump's
motorized valve.

 This Scrap/Yield Losses Calculation will be Starting at a

160 KW Pump with Calculation as Follows

Scrap/Yield Loss = (0.35 x 0.02) /15 x 100% = 0.05%.

For calculating Scrap/Yield Losses on pumps another

calculation for May 2023 was found The largest Scrap/Yield
Losses value is for the 15 KW pump in the water treatment
Fig 8 Breacksown Losses July unit, the contactor is not can Work in a way maximumBb.

From calculations on pump with the highest breakdown  This Scrap/Yield Losses Calculation will be Starting at a
losses on the pump distribution of 160 KW number 2 in the 160 KW Pump with Calculation as Follows
water treatment unit, pump this experience disruption to
function control pump, damage the originate from the pump Scrap/Yield Loss = (0.41 x 0.02) /9.4 x 100% = 0.09%.
MCC panel where it is mounted on the dol pump MCCB so
that cause delivery Electric power on the pump become No For calculating Scrap/Yield Losses on pumps another
stable. for June 2023 calculations found The largest Scrap/Yield
Losses value is for the 15 KW pump in the water treatment
 Calculation of Yield/Scrap Losses unit, the contactor is not can Work in a way maximum.
Scrap/Yield Loss Losses caused Because exists defects
early in the production process. With method calculation is as  This Scrap/Yield Losses Calculation will be Starting at a
follows: 160 KW Pump with Calculation as Follows

 Scrap/Yield Loss = (0.39 x 0.02) /15 x 100% = 0.05%. Scrap/Yield Loss = (0.41 x 0.02) /8 x 100% = 0.10%.
For calculating Scrap/Yield Losses on pumps another
calculation for January 2023 was found The largest For calculating Scrap/Yield Losses on pumps another
Scrap/Yield Losses value is at the 15 KW pump in terminal calculation for July 2023 was found The largest Scrap/Yield
1, because exists the contactor does not Work optimally. Losses value is at the 55 KW pump in the water treatment
unit, because exists shift the limit switch on the pump's
 This Scrap/Yield Losses Calculation will be Starting at a motorized valve
160 KW Pump with Calculation as Follows
 Calculation of Reject Losses
Scrap/Yield Loss = (0.47 x 0.02) /9.5 x 100% = 0.10%.
 Calculation of Reject losses on other pumps for
For calculating Scrap/Yield Losses on pumps another calculations in January 2023
calculation for February 2023 was found The largest
Scrap/Yield Losses value is at the 35 KW pump in terminal
1, because there are relays on the control panel broke up, and
done replacement.

 This Scrap/Yield Losses Calculation will be Starting at a

160 KW Pump with Calculation as Follows

Scrap/Yield Loss = (0.43 x 0.02) /9 x 100% = 0.10%.

For calculating Scrap/Yield Losses on pumps another

for March 2023 calculations found The largest Scrap/Yield
Losses value is at the 55 KW pump in the water treatment
unit, because exists shifting the limit switch on the pump's
motorized valve.

 This Scrap/Yield Losses Calculation will be Starting at a

160 KW Pump with Calculation as Follows Fig 9 Calculation of Reject Losses on Other Pumps for
Calculations in January 2023
Scrap/Yield Loss = (0.49 x 0.02) /4.5 x 100% = 0.22%.

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Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
 Calculation of Reject Losses on Other Pumps for  Calculation of Reject Losses on Other Pumps for
February 2023 Calculations Calculations in May 2023

Fig 10 Calculation of Reject Losses on Other Pumps for Fig 13 Calculation of Reject Losses on Other Pumps for
February 2023 Calculations Calculations in May 2023

 Calculation of Reject Losses on Other Pumps for March  Calculation of Reject Losses on Other Pumps for June
2023 Calculations 2023 Calculations

Fig 11 Calculation of Reject Losses on Other Pumps for Fig 14 Calculation of Reject Losses on Other Pumps for June
March 2023 Calculations 2023 Calculations

 Calculation of Reject Losses on Other Pumps for April  Calculation of Reject Losses on Other Pumps for
2023 Calculations Calculations in July 2023

Fig 12 Calculation of Reject Losses on Other Pumps for Fig 15 Calculation of Reject Losses on Other Pumps for
April 2023 Calculations Calculations in July 2023

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Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology
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B. Calculation of OEE Value efficiency operational and improving age use equipment,
which in turn can support growth period long company.
 OEE calculations in this research will starting at 160 KW (Diwanda and Saldy, 2022) With apply appropriate care with
pump in January 2023. SOP and manufacturing checklist maintenance so that makes
it easier technician in do maintenance.
OEE = 86.73% x 98.11% x 95.56 % = 81.31%.
 Make Inventory of Assets and Equipment
 OEE calculations in this research will starting at 160 KW Implementation of CMMS (Computerized Maintenance
pump in February 2023. Management System) in inventory ethnic group spare
become key in efficiency maintenance preventive and
OEE = 87.08% x 98.27% x 96.57 % = 82.64%. maintenance planned. CMMS makes it possible company to
efficient manage inventory ethnic group spare parts,
 Calculation furthermore is OEE calculation in March including critical equipment spare parts. CMMS can give
2023. OEE calculation in this research will be started real-time information regarding level supplies, usage ethnic
calculations on 160 KW pump group spare, and monitor age use component. With Thus,
CMMS helps company in develop more effective
OEE = 85.54% x 90.97% x 98.73 % = 75.92%. maintenance strategies with ensure availability ethnic group
the right spare at the right time.
 OEE calculations in this research will starting at 160 KW
pumps in April 2023.  Addition Operation & Maintenance Personnel
By increasing pump operations and maintenance
OEE = 92.66% x 81.15% x 97.00% = 72.93% personnel, organizations can optimize their investments in
infrastructure and equipment. Additional personnel can help
 The next calculation is the OEE calculation in May 2023. maximize investment value through timely maintenance,
OEE calculations in this research will begin on a 160 efficient management, and increased pump life. Thus,
KW pump in May 2023. additional personnel not only has an impact on operational
reliability but also results in efficiency in managing company
OEE = 72.45% x 92.38% x 97.75% = 65.42% assets as a whole.

 The next calculation is the OEE calculation in June 2023. By referring to the FGD and background, the current
The OEE calculation in this research will start on the 160 technical personnel in the water treatment unit only have 7
KW pump in June 2023. personnel, whereas according to PT Angkasa Pura 2
directors' regulations number 0011, 2019, the need for
OEE = 82.14% x 92.69% x 96.56% = 73.52% personnel is 24 people, so this personnel need needs to be
increased, taking into account the load. work carried out by
 The next calculation is the OEE calculation in July 2023. this unit,
The OEE calculation in this research will start on the 160
KW pump in July 2023.  Implementing Tpm in Water Treatment Unit Centrifugal
Pump Maintenance
OEE = 85.15% x 99.71% x 92.48% =78.52%
 Implementing Autonomous Maintenance
V. DISCUSSION Autonomous maintenance is one of the TPM pillars that
can be implemented, from FGD results with the water
 Optimizing Preventive Maintenance on Main Distribution treatment team to implement this is necessary done, one of
Centrifugal Pumps. them with use distance monitoring system far as can be
control and monitor every pumps this centrifuge. This
 Create and Implement Planned Maintenance program is a must running order every pump or every utilities
An effective planned maintenance strategy involve in this unit can walk with good and can monitored, with
development timetable routine maintenance, repairs or apply RCMS system (Remote control management system). (
replacement components that have been reach the age limit Mulyati et al. 2022). With use this system then all constraint
use, and check periodically to detect potency problem before or damage to the pump can be detected in a way early and
they develop become damage serious (Nusraningrum and can dealt with in a way early.
Arifin, 2018).
 System Maintenance Planned
Apart from that, companies that implement planned With exists a number of system that is already running
maintenance can also optimizing use source power and Good from RCMS, CMOS and addition side OS and OM
control cost maintenance more effectively. (Oroye et al., personnel then can done system maintenance planned with
2022). With know When equipment need checked or cared guided to SOPs and books existing guidelines ( Ginste et al.
for, company can avoid action no maintenance need and 2022), currently as long as the RCMS has not can operate in
allocate source Power wiser. Planned maintenance isn't it a way the maximum this program can do executed manually
only reduce risk damage equipment, but also helpful increase with plan activity routine, good maintenance monthly, 3

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Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
monthly, 6 monthly and annually, with increase these which is not planned, avoided failure equipment that can
personnel care stage 1 can planned and carried out with cause disturbance clean water supply, and ensure reliability
maximum. Unit leaders can plan this activity freely because operation period long. Through maintenance focused, the
condition personnel that have increased, and activities Field water treatment unit can increase efficiency, extend age use
maintenance is also possible run by the OS team as well OM equipment, and ensure that safe and quality clean water
team with supervision power skilled and expert in carrying supply can maintained with consistency.
out activities can walk with good and appropriate plan (Al‐
refaie et al. 2022).  Quality Maintenance
To ensure Quality Maintenance effectiveness, important
 Training to develop cycle bait go back and evaluate periodically. This
In implementing and running activity maintenance includes data collection, analysis performance, and identify
every personnel must given training Good in a way technical areas of improvement potential. With adopt approach cycle
nor in a way management (Diwanda and Saldy, 2022), this is Study sustainable, the water treatment unit can Keep going
useful to support every plan in operate every activity care, in improve maintenance processes, implement innovation
matter Water treatment unit personnel have received this technology, and ensure that quality of clean water produced
training a number of training, among other things general K3 fulfil or surpass standard regulations and needs user. Through
training, water pump system training, ISO 9001 training and this approach, agencies can ensure safe, quality and reliable
several training management other, with exists activity These clean water supply for airport users served.
trainings are expected can assist and support the TPM
implementation program in this unit (Prabowo et al. 2018).  Development Management
To ensure success implementation of development
 Safety and Health Environment management in TPM, agencies must commit to regular
PT Angkasa Pura 2 in particular Soekarno Hatta Airport evaluation and improvement sustainable. It's involving
has implemented the related ISO 45001 with System Health measurement performance, data analysis, and identification
and Safety Management Work, this point is very important in of areas of improvement potential. With utilise tools and
create culture healthy work and healthy environment, techniques such as benchmarking, gap analysis, and periodic
implementation System Health and Safety Management reviews, water treatment units can identify opportunities for
Work, also supports one of the pillars of TPM and becomes improvement, introduce innovation technology, and ensure
pioneer in implementing and implementing 5S ( Mutaqiem et that maintenance clean water booster pump done with
al. 2022), it is hoped with this application is possible effective, efficient and fulfilling standard specified quality.
implementing a healthy and environmental TPM program Through Development Management approach, agency can
comfortable work as well as can carrying out company strengthen capability organization, improve Skills employees,
programs related to eco airports This can increase level and achieve superiority operational in manage and maintain
efficiency use Power electricity and clean water ( Syahrial system critical booster pump for operation whole.
and Nusraningrum, 2022).
 To Find out the Pillars of Effective TPM in Operate
 Office TPM System Maintenance of Total Maintenance (TPM) on the
Implementing office TPM in water treatment units, in Overall Equipment Effectives (OEE) of the Pump
particular in context maintenance clean water booster pump, Centrifuges at the Water Treatment Unit at Soetta
requires a specific and targeted approach to ensure constant Airport.
availability of clean water and optimal quality. Initial step is With condition like Currently there is no water
conduct a thorough audit of the system booster pump, incl treatment unit fully implement TPM in activity maintenance
inspection condition physical, monitoring performance, and Good pump nor equipment other can seen from calculations
identification potency failure. This evaluation will help in in sub- chapter previously OEE value for centrifugal pumps
understand condition operational nowadays, the need Still is below 85 %. In the discussion in sub- chapter before
maintenance, as well as areas that require it attention and see results from the FGD of the TPM pillars that are very
specifically to improve efficiency and reliability. After do effective for the conditions currently in the water treatment
Identification and evaluation, step furthermore is design and unit is with implementing the pillars of autonomous
implement timetable maintenance periodically for clean maintenance, focused maintenance, creating planned
water booster pumps. This involves cleaning, inspecting, and maintenance and implementing quality maintenance to
replacing components that are worn or prone to failure. In maintain pump pump existing centrifuges. _
addition, technical training for staff responsible for pump
operation and maintenance should be provided to ensure that In this discussion it must be done much more intense
they have the knowledge and skills necessary to identify implementation of TPM from currently as has been done
potential problems, perform routine maintenance, and study previously by (Al- refaie et al. 2022) with do
respond to failures quickly and effectively. combination of TPM and TQM in treatment and research
carried out by (Mutaqiem et al. 2022) that this research
 Focused Maintenance produces that TPM implementation provides contribution
The importance of focused maintenance in TPM is enhancement performance. Effect the is decline cost, increase
prevention problem before happen. With apply this approach quality, delivery smooth product, and improvement
in water treatment units, agencies can reduce downtime productivity. Implementing TPM is very important to

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Volume 9, Issue 2, February 2024 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
implement optimal use get Optimal results, the [3]. Al‐refaie, Abbas, Natalija Lepkova, and Mehmet
implementation of this TPM is expected like study previous Emre Camlibel. 2022. "The Relationships between the
that TPM implementation and all TPM pillars have influence Pillars of TPM and TQM and Manufacturing
positive to performance company. ( Oroye et al., 2022), With Performance Using Structural Equation Modeling."
implementation of this TPM can be done increase results Sustainability (Switzerland) 14(3).
quality of maintenance though OEE value is still below world https://doi.org/10.3390/su14031497.
OEE value. (Diwanda and Saldy, 2022) [4]. Alwi, Muhammad, Sualdi Zaynuddin, and Yumi
Wonda. tt “IMPLEMENTATION OF TOTAL
VI. CONCLUSION PRODUCTIVE MAINTENENCE (TPM) IN
CRUSHER IX PT. BOSOWA MINIM MAROS.”
Based on results analysis and description results http://jurnal.adpertisi.or.id/index.php/JNSTA/submissi
measurement of overall equipment effectiveness on the pump ons.
centrifuge , can answer existing problems in formulation [5]. “Analysis of the Application of Total Productive
problem, namely: optimizing preventive maintenance on Maintenance as a Support for Productivity by
pumps centrifugal distribution of clean water, Measuring the Overall Equipment Effectiveness at PT
Implementation of green TPM to improve quality Sumalindo Lestari Jaya Global TBK 2022.” tt
maintenance pump centrifugal distribution of clean water , [6]. Arga Tama, Viga, and Ayik Pusaka Ningwati. tt
and the application of TPM in the Water Treatment unit is “ANALYSIS OF THE OCCURRENCE OF SIX BIG
calculated with use overall equipment effectiveness method. LOSSES ON THE EVAPORATOR MACHINE
USING THE TPM METHOD IN THE MSG
SUGGESTION REFINERY SECTION OF PT. XXX.”
http://jurnal.yudharta.ac.id/v2/index.php/jkie.
This centrifugal pump is a pump that is used as the main [7]. Arum, Oleh, Bella Adelia, and Ari Zaqi Al-Faritsy.
driver in the process of distributing clean water throughout 2022. “OVERALL EQUIPMENT EFFECTIVENESS
the Soekarno Hatta airport area. This pump must be given (OEE) AND SIX SIGMA (CASE STUDY: PS
optimal attention both in terms of mechanics, electricity and MADUKISMO).” JCI Scientific Horizon Journal.
control instrumentation systems, taking into account the Vol. 1. http://bajangjournal.com/index.php/JCI.
maintenance standards in SKEP 157, The preventive [8]. Bayesian, Journal, : Journal, Scientific Statistics, and
maintenance process must run well, and by implementing an Econometrics, Fatimah Sri Mulyati, Muhamad Taufik
autonomous maintenance system with a wider reach, making Septiadi, and Muchammad Fauzi. tt "ANALYSIS OF
it easier for the technical team to monitor, monitor, ensure THE IMPLEMENTATION OF TOTAL
and carry out planned maintenance and focused maintenance PRODUCTIVE MAINTANANCE (TPM) USING
well, so that the technical team can identify things that have THE OVERALL EQUIPMENT EFFECTIVENESS
potential early. disrupt operational activities at the pump in (OEE) METHOD AT PT XYZ."
supplying clean water. https://doi.org/10.46306/bay.v2i1.
[9]. Bhakti, Jasa, Naufal Muhammad, Rafi Fauzan, and
The author suggests that future researchers can develop Fahriza Nurul Azizah. tt “Effectiveness Analysis
research with a focus on implementing green TPM by using Using Overall Equipment Effectiveness Method in
analysis of OEE calculations and six big losses by applying Identifying Six Big Losses on SY-GF 2500H Lathe
the green TPM design to all existing TPM pillars, as well as (Case Study CV Analysis of the Effectiveness using
being able to develop inventory processes and spare parts Overall Equipment Effectiveness in Identifying Six
data collection in carrying out maintenance activities on Big Losses on SY-GF 250H Lathe (Case Study CV
pumps. centrifuge. Jasa Bhakti ).” https://doi.org/10.25124/jrsi.v9i01.501.
[10]. Cheng, Kaixin, Di Wu, Tao Hu, Jinjin Wei, and Zhifu
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[31]. Oroye, Olufemi Adebayo, Bamisaye Olufemi [40]. Satria, Shandy, Wangsa Putra, and Berty Dwi
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